Our product range includes PTFE sheet-lined equipment, PTFE spraying and roller coating, plastic-lined equipment, PTFE-lined steel pipes and fittings, and related fluoropolymer components made from PTFE, PFA, ETFE, FEP and other advanced materials.
Zhuoyan develops advanced PTFE Lined Mixing Reactor solutions for lithium battery manufacturers requiring high-purity, corrosion-resistant, and reliable mixing equipment. As an experienced China manufacturer and supplier, we combine PTFE fluoropolymer technology, customized stirring systems, and strict quality control to provide factory-grade reactors for lithium electrolyte blending, lithium salt processing, and new energy material preparation.
Unlike conventional reaction vessels with basic stirring structures, this specialized mixing reactor is engineered with a high-shear PTFE lined stirring shaft and multi-layer turbine impeller, ensuring uniform dispersion of viscous lithium salt media. The fully sealed moisture-proof tank design helps prevent water vapor contamination, maintaining electrolyte quality and improving production stability.
The PTFE Lined Mixing Reactor is a customized industrial mixing vessel designed for lithium battery electrolyte and highly corrosive chemical materials. Different from ordinary reaction kettles with simple stirring, it matches high-torque PTFE lined stirring shaft with multi-layer turbine impeller to realize homogeneous mixing of viscous lithium salt media. Full sealed moisture-proof tank body, no water vapor penetration affecting electrolyte purity, seamless PTFE lining resist lithium fluoride corrosion, working temp -80~120℃ low-temperature design.
The reactor is suitable for various new energy and chemical production processes, including:
· Lithium battery electrolyte homogeneous mixing
· Lithium salt synthesis and preparation
· Battery raw material blending
· Energy storage battery reagent preparation
· Corrosive chemical medium processing
With volume options from 100L to 30000L, Zhuoyan provides customized solutions according to production capacity, stirring requirements, and process conditions.
The reactor adopts a large-torque PTFE lined agitator combined with multi-layer turbine impellers. This structure improves mixing efficiency and ensures consistent electrolyte composition during high-viscosity material processing.
Lithium electrolyte production requires strict moisture control. Our reactor adopts a fully sealed tank structure with optimized flange and manhole sealing to reduce water vapor penetration.
The inner surface uses seamless PTFE lining, providing excellent resistance against lithium fluoride salt and other corrosive materials.
We offer complete process matching services, including cooling systems and PTFE lined pipeline solutions for closed mixing production lines.
| Comparison Item | Battery Mixing PTFE Reactor | Common Glass Mix Tank | PFA Mix Vessel | Ordinary Lined Reactor |
| Stirring System | High torque multi-layer PTFE impeller | Small weak stirring power | Thin coating easy wear by stirring | Simple single paddle only |
| Moisture Seal | Full airtight anti-water vapor structure | Poor sealing performance | Seal coating easy peel | Ordinary open manhole |
| Medium Adaptability | Resist lithium fluoride salt medium | Cannot touch fluorine lithium salt | Coating erosion risk | Lining wear during mixing |
| Service Life | 8–13 years | 3–5 years | 4–6 years | 2–7 years |
Our factory focuses on providing dedicated mixing equipment for the lithium battery and new energy industries. Every PTFE Lined Mixing Reactor is designed according to real production requirements instead of using standard chemical equipment structures.
· Customized high-shear PTFE lined stirring assembly for electrolyte mixing
· Professional process design for lithium battery production lines
· Airtight moisture-proof structure to maintain material purity
· Complete PTFE lined pipeline matching service
· Strict manufacturing inspection and quality control
To ensure reliable performance, Zhuoyan follows strict production procedures:
The inner tank surface is mirror polished to reduce lithium salt residue accumulation and simplify cleaning.
Vacuum lining technology with low-temperature resistant PTFE sheets creates a stable corrosion protection layer.
Each reactor undergoes:
· Spark inspection
· Hydraulic pressure test
· Air tightness test
· Sealing performance inspection
Moisture-proof sealed packaging is used to support transportation and installation in clean production workshops.
We provide long-term service support for global lithium battery manufacturers.
· Professional production line operation guidance
· Continuous supply of PTFE lined impeller spare parts
· Regular sealing performance inspection suggestions
· Housing warranty: 10 years
· PTFE lining warranty: 5 years
· Stirring system warranty: 2 years
Lithium battery electrolyte production requires extremely strict control of moisture, contamination, and mixing uniformity. Traditional mixing tanks may face problems such as:
· Moisture infiltration affecting electrolyte performance
· Corrosion caused by lithium salt and fluoride-based materials
· Uneven dispersion of high-viscosity electrolyte components
· Frequent maintenance caused by lining damage
Zhuoyan PTFE Lined Mixing Reactor is designed to overcome these challenges through airtight sealing, corrosion-resistant PTFE protection, and customized high-shear mixing technology.
A: Yes. The reactor is specially designed for lithium electrolyte production. The high-shear multi-layer PTFE impeller creates strong circulation and mixing force, helping achieve uniform blending of viscous lithium salt materials while maintaining electrolyte consistency.
A: The PTFE Lined Mixing Reactor uses a fully enclosed tank structure with optimized sealing components. The airtight design minimizes external water vapor entering the reactor, helping protect sensitive lithium electrolyte materials during processing.
A: Yes. We provide customized stirring and temperature control solutions based on different battery formulas, production capacity, and process requirements. Customers can select suitable mixing power, rotation speed, and cooling configuration.
A: Yes. We can provide matching PTFE lined pipes and fittings to create a complete closed mixing system. This helps lithium battery factories improve production safety, reduce contamination risks, and maintain stable process conditions.
A: The reactor is mainly used in lithium battery manufacturing, energy storage material production, chemical processing, and other industries requiring corrosion-resistant and moisture-controlled mixing equipment.
Address
80 Min’an Road, High-tech Zone, Zibo City, Shandong Province, China
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